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Welding Technician

Conducts experiments and tests and evaluates data to assist welding engineering personnel in development and application of new or improved welding equipment; welding techniques, procedures, and practices; and specifications for material heat treating.: Assists engineering personnel in testing and evaluating welding equipment, metals, and alloys. Evaluates data and conducts experiments to develop application of new equipment or improved techniques, procedures, or practices. Recommends adoption of new developments and applications to engineering personnel and demonstrates practicability of recommendations. Inspects welded joints and conducts tests to ensure welds meet standards, national code requirements, and customer job specifications. Records inspection and test results and prepares and submits reports to welding engineering personnel. Conducts certification tests for qualification of personnel with national code requirements.

Technician Welding

Conducts experiments and tests and evaluates data to assist welding engineering personnel in development and application of new or improved welding equipment; welding techniques, procedures, and practices; and specifications for material heat treating.: Assists engineering personnel in testing and evaluating welding equipment, metals, and alloys. Evaluates data and conducts experiments to develop application of new equipment or improved techniques, procedures, or practices. Recommends adoption of new developments and applications to engineering personnel and demonstrates practicability of recommendations. Inspects welded joints and conducts tests to ensure welds meet standards, national code requirements, and customer job specifications. Records inspection and test results and prepares and submits reports to welding engineering personnel. Conducts certification tests for qualification of personnel with national code requirements.

Load Chain Welding Machine Repairer

Repairs and maintains forge shop machinery, such as hammers, forging presses, rolls, upsetters, and furnaces, following blueprints, manufacturer's catalogs, and data chart specifications, using handtools, power tools, and precision measuring instruments, such as micrometer, calipers, rule, square, and gauges: observes machine in operation to determine malfunction. Disassembles machine, using handtools, and examines parts for defects. Obtains replacement parts from stock or prepares sketches of parts for fabrication in forge shop or machine shop. Welds broken or cracked metal parts. Replaces drophammer boards and adjusts steam, pneumatic, hydraulic, fuel, and blower controls of presses, hammers, and furnaces, using handtools. Fits parts together to reassemble machine, using measuring instruments, files, handtools, and power tools, such as portable drills and grinders. Examines and repairs auxiliary equipment, such as pumps, valves, hoses, and compressors pump servicer. Starts machine and observes operation to verify performance. May repair electrical components, such as switches and circuits. May set up machine for other workers. May be designated according to type of machine repaired as load-chain welding-machine repairer. May rebuild forging machinery and be designated machine rebuilder.

Welding Machine Operator Arc

Sets up and operates arc welding machine that welds together parts of fabricated metal products, as specified by blueprints, layouts, welding procedures, and operating charts: welds flat, cylindrical, or irregular parts that may be clamped, tack-welded, or otherwise positioned. May position weld line parallel to carriage. Turns cranks or pushes buttons to align electrode on welding head over weld joint to weld linear joints, or adjust length of radial arm to position electrode over weld joint when welding radial joints. Clamps cylindrical workpieces onto turning rolls under stationary head to weld circular joints. Threads specified electrode wire from reel through feed rolls and welding head. Turns welding head to set specified angle of electrode. May fill hopper with specified flux and direct nozzle or gravity feed over weld line, or adjust shielding gas or gas mixture flow rate. Turns knobs to set current, voltage, and slope, and synchronize feed of wire and flux with speed of welding action. May set limit switch which automatically stops machine at end of weld. Starts machine and observes meters and gauges, or observes welding action for compliance with procedures. Visually examines welds for adherence to specifications. May grind welded surfaces for penetrant test. Adjusts machine setup to vary size, location, and penetration of bead. May install track template to weld irregularly shaped seams. May make trial run before welding and record setup and operating data. May layout, fit, and tack workpieces together. May preheat workpiece, using hand torch or heating furnace.

Welding Machine Operator Gas

Sets up and operates oxy-fuel-gas-welding machine to weld metal parts, according to work order, blueprints, layout, and operating charts: clamps workpieces into holding fixture on machine bed, movable carriage, or turntable. Positions and clamps or bolts welding torch onto overhead carriage, radial arm, or into stationary fixture at specified angle and distance from workpiece. Turns cranks to align torch with weld line. Selects torch tip, filler wire, and flux, according to charts or thickness and type of metal. Fills hoppers with flux and positions spout over weld line. Places reel of filler wire onto spindle and threads end through feed rolls to welding seam. Connects hoses from torch to regulator valves and cylinders of oxygen and fuel gas. Turns regulator valves to start flow of gases, lights torch, and adjusts gas mixture and pressure to obtain flame of desired size and color. Turns knobs to synchronize movement of torch or workpiece, feed of flux and filler with welding action, and sets switch to stop machine at end of weld. Starts machine, observes welding action, and examines weld for defects. Adjusts machine setup to vary bead size and other weld characteristics. May record setup and operating data. May reweld defective joints, using handtorch. May preheat workpiece in furnace. May lay out, fit, and tack-weld workpieces together. May operate machine equipped with two or more welding torches. May remove surplus flux, slag, and splatter, using wirebrush, portable grinder, and hand scraper.

Welding Machine Tender

Tends welding, brazing, or soldering equipment that joins metal components of products, such as auto, aircraft, and jewelry parts, brackets, panels, housings, and electric circuit boards: lifts metal parts and loads in welding, brazing, or soldering machine. Moves lever to lock parts in position. Presses foot controls or pushes buttons to start machine which automatically welds, brazes, or solders, and unloads parts onto conveyor. Observes operation of machine to detect malfunctioning, and reports malfunctions to machine setter or supervisor. Inspects joined components for defects. May unload parts from machine and place on conveyor. May clean metal parts, using wire brush. May tend machine that solders tin can bodies and be designated side-seam tender (welding). May tend machine that welds ends of wire together to form continuous coil and be designated wire-drawing-machine tender (welding). May be designated spot welder (welding). Variations are based on type of machine tended, such as resistance-welding machine, cold-welding machine, soldering/brazing machine, diffusion-welding machine, or laser-beam machine.

Brazer Production Line

Welds metal parts on production line, using previously set up gas- or arc-welding equipment: turns valves to release fuel gas and oxygen and ignites mixture, or inserts specified weld rod into portable holder, clamps cable onto workpiece or jig, and strikes arc. Guides electrodes, or torch and filler rod, along horizontal weld line at specified speed and angle to melt and deposit metal from filler rod or electrode onto workpiece. May skip (tack) weld designated spots to secure workpieces for other welders. May use different equipment and be designated brazer, production line (welding); welder, production line, arc (welding); welder, production line, combination (welding); welder, production line, gas (welding).

Electronic Production Line Maintenance Mechanic

Repairs and maintains machines and equipment used in processing and assembling electronic components, such as capacitors, resistors, semiconductor devices and assemblies for television, radio communication, and radar systems, following blueprints, schematic drawings, and other specifications, using handtools, power tools, and test equipment: confers with operators regarding equipment or machine malfunction. Starts equipment or machine, such as diffusion furnace, wave solderer, or ultrasonic welder, and inspects and tests mechanical, electrical, and electronic units and controls to diagnose malfunction, using test equipment. Reads blueprints and schematic drawings to determine repair procedures. Dismantles machine and disconnects controls, using screwdrivers, wrenches, wire cutters, and other handtools. Removes and repairs or replaces defective units. Assembles and installs equipment, such as shafts, conveyors, wires, tubes, and controls, using handtools and power tools. Adjusts electrical, thermal, and timing elements to meet specifications. Starts repaired or newly installed machines and equipment to verify readiness for operation. Records type of malfunction and repair work performed. Prepares requisitions for material and supplies.

Welder Production Line Arc

Welds metal parts on production line, using previously set up gas- or arc-welding equipment: turns valves to release fuel gas and oxygen and ignites mixture, or inserts specified weld rod into portable holder, clamps cable onto workpiece or jig, and strikes arc. Guides electrodes, or torch and filler rod, along horizontal weld line at specified speed and angle to melt and deposit metal from filler rod or electrode onto workpiece. May skip (tack) weld designated spots to secure workpieces for other welders. May use different equipment and be designated brazer, production line (welding); welder, production line, arc (welding); welder, production line, combination (welding); welder, production line, gas (welding).

Welder Production Line Combination

Welds metal parts on production line, using previously set up gas- or arc-welding equipment: turns valves to release fuel gas and oxygen and ignites mixture, or inserts specified weld rod into portable holder, clamps cable onto workpiece or jig, and strikes arc. Guides electrodes, or torch and filler rod, along horizontal weld line at specified speed and angle to melt and deposit metal from filler rod or electrode onto workpiece. May skip (tack) weld designated spots to secure workpieces for other welders. May use different equipment and be designated brazer, production line (welding); welder, production line, arc (welding); welder, production line, combination (welding); welder, production line, gas (welding).



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