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Tool and Die Engineer

Perform engineering duties in planning and designing tools, engines, machines, and other mechanically functioning equipment. Oversee installation, operation, maintenance, and repair of such equipment as centralized heat, gas, water, and steam systems.

Tool & Die Shop Supervisor

Supervises activities of workers engaged in production and repair of metalworking dies, jigs and fixtures, gauges, and cutting tools, applying knowledge of machining and tool and die construction. : Oversees or performs the following duties: Reads blueprint or job order for product specifications, such as dimensions and tolerances, and tooling instructions, such as feed rate, cutting speed, depth of cut, fixture, and cutting tools to be used. Installs and adjusts holding device and fastens specified cutting and shaping tools in position to enable operator to produce finished work piece to specifications, using hand tools, such as wrenches, screwdrivers, and pliers. Selects and sets speed and feed of machine according to type of operation and specified material and finish. Starts machine to obtain first-run work piece and verifies dimensional tolerances, using micrometers, gauges, and templates. Changes worn cutting tools and adjusts operation of machine, such as cutting speed, feed rate, or depth of cut, when required.

Die Cast Die Maker

Lays out, machines, fits, assembles, and finishes metal parts to make and repair dies for diecasting of metal products and metal molds for injection or compression molding of plastic or glass products, analyzing specifications, and applying knowledge of die and mold design and construction: studies blueprints of product and die or mold, and computes specifications, applying knowledge of shop mathematics and metal diecasting or plastic or glass molding processes and machinery. Plans sequence of operations, visualizing shape of die or mold in reverse of product. Measures, marks, and scribes metal stock to lay out for machining lay-out worker. Gives machining specifications to tool-machine set-up operators or sets up and operates machines, such as horizontal boring mill, engine lathe, profile milling machine, and pantograph machine to machine outer dimensions and contoured cavity of die or mold tool-machine set-up operator; pantograph-machine set-up operator. Grinds, files, and sands parts, using files, emery cloth, and powered grinders, to fit parts for assembly and to smooth and finish cavity. Assembles die or mold, using handtools. Verifies dimensions, using calipers, planer gauges, and dial indicators. May repair molds and be designated mold repairer, die-casting and plastic molding.

Tool Designer

Designs tools, such as broaches, milling-machine cutters, and drills, and related jigs, dies, fixtures, etc. Combines artistic talent with research on tool use, customer needs, marketing, materials, and production methods to create the most functional and appealing design that will be competitive with others in the marketplace. Typically requires a bachelor's degree and knowledge of computer-aided design. Excludes supervisory positions.: Studies specifications, engineering blueprints, tool orders, and shop data and confers with engineering and shop personnel to resolve design problems related to material characteristics, dimensional tolerances, service requirements, manufacturing procedures, and cost. Applies algebraic and geometric formulas and standard tool engineering data to develop tool configuration. Selects standard items, such as bushings and tool bits, to incorporate into tool design. Draws preliminary sketches and prepares layout and detail drawings, using standard drafting tools and equipment or computer-assisted design/drafting equipment and software. Modifies tool designs according to trial or production service data to improve tool life or performance.

Tool Crib Attendant

Receives, stores, and issues hand tools, machine tools, dies, materials, equipment, and other items. Issues tools, equipment, and other items to workers and maintains records of items issued and returned. Receives, unpacks, and stores incoming tools and equipment, and requisitions stock to replenish inventory.: Locates lost or misplaced tools and equipment. Prepares periodic inventory or maintains perpetual inventory of tools and equipment. Inspects and measures tools and equipment for defects and wear, visually or using micrometer, and reports damage or wear to supervisors. Repairs, services, and lubricates tools and equipment. May deliver tools or equipment to workers. May mark and identify tools and equipment.

Tool Design Checker

Examines drawings prepared by designer for inaccuracies of detail, and evaluates overall design for fit, form, and function, utilizing knowledge of engineering principles, design methods, and manufacturing processes. Requires sufficient experience in design so as to be capable of verifying accuracy of work of other designers. Requires well-developed drafting and mechanical drawing skills, and a knowledge of computer-assisted drafting (CAD) equipment and software.: Measures drawing dimensions, and compares figures with dimensions on original layout, specifications, or sample part to verify that measurements conform to scale. Marks verified or out-of-scale dimensions on drawings. Inspects lines and figures on drawings for clarity. Evaluates overall design for functionality, conformance to drawing standards and design specifications, and manufacturing feasibility. Reviews material requirements for standardization and conformance to industry specification manuals. Discusses design, manufacturing, and related issues with engineering, production, or other personnel. Approves or rejects design. May operate computer to examine and evaluate computer-generated tool designs.

Tool Dresser

Operates compressed-air or steam-driven machine to sharpen large drills, such as rock drills, used in construction, mining, quarrying, and well-drilling: places cutting end of drill in forge to heat cutting edge to increase malleability. Inserts heated drill into die space on machine. Starts hammering action of die to shape cutting edge of drill. Stops machine and removes edged drill. Tempers drill by heating it in forge and quenching it in water, brine, or oil.

Tool Planner

Analyzes blueprints or prototype parts to determine tools, fixtures, and equipment needed for manufacture and plans sequence of operations for fabrication and assembly of products, such as aircraft assemblies, automobile parts, cutting tools, or ball bearings: studies engineering blueprints, drawings, models, and other specifications to obtain data on proposed part. Applies knowledge of functions and processes of various departments and capacities of machines and equipment to determine tool requirements and establish sequence of operations to fabricate and assemble parts. Lists operations to be performed on routing card or paper, indicates machines, cutting tools, fixtures, and other equipment to be used, and estimates times needed to perform each operation. May prepare reports for production planner in scheduling work for entire plant. May plan tool and operation sequences for only one department. May specify type of material to be used in construction of tools.

Tool Builder

Lays out, fabricates, assembles, and repairs jigs, fixtures, forms, templates, and related tooling used in manufacturing aircraft parts and assemblies, following blueprints, sketches, and specifications, using handtools, power tools, machines, and equipment: reviews engineering information, tool design drawings, and other specifications to determine methods and sequence of operations to fabricate tools. Examines blueprint of part for which template, jig, fixture, or other tooling is to be built. Calculates unspecified dimensions, and lays out design on assorted materials to establish and coordinate reference points and tooling holes, using measuring instruments, such as dividers and straightedges. Sets up and operates variety of machines and shop equipment to cut, shape, and finish materials to specified dimensions. Fits, aligns, and assembles tooling components, and measures tooling assembly for conformance to specifications, using precision measuring and checking instruments. Joins assembly components, using bolts, pins, clamps, screws, rivets, or other method. Repairs or reworks tools. May draw sketches and prepare detailed instructions for fabricating or machining to be performed by other workers. May specialize in building specific type tool and be designated form block maker; jig and fixture builder; machine tool fixture builder; wood-tool maker.

Tooling Coordinator Production Engineering

Coordinates activities of engineering, tool design, purchasing, and other departments, to facilitate production or procurement of tooling: evaluates tooling orders received from production engineering department to determine whether tooling should be manufactured in-house or procured from outside vendor. Examines blueprints to determine tool requirements and special materials or items to be ordered. Calculates and records tool requirement data on tooling order, and routes order to tool design or purchasing department. Prepares requisitions for items to be purchased. Contacts tool room, purchasing, receiving, or other personnel to follow up on procurement or production activities and to expedite movement of tools between departments or vendors. Maintains manual or computerized records of tooling procurement, status, and disposition information. Examines tools and tool records to determine disposition of tools. Processes requests for tool repair. May transport tooling between departments or vendors to expedite handling.



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