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Tool Design Supervisor

Supervises tool designers who design broaches, milling-machine cutters, drills, and other single- or multiple-edged cutting tools, and related jigs, dies, and fixtures for production or experimental use in metalworking. Studies schedules and estimates time requirements for completion of job assignments, and establishes or adjusts work procedures to meet schedules. Interprets specifications, blueprints, and job orders, and assigns duties. Maintains time and production records. : Recommends measures to improve production methods, performance and quality, and suggests changes in working conditions. Studies specifications and confers with engineering and shop personnel to resolve design problems related to material characteristics, dimensional tolerances, service requirements, manufacturing procedures, and costs of tools. Interprets company policies and enforces regulations. Establishes or adjusts work procedures to meet department deadlines. Analyzes and resolves work problems, or assists in solving work problems. Initiates or suggests plans to motivate employees to achieve work goals. Recommends or initiates personnel actions, such as promotions, transfers, discharges, and disciplinary measures. May train new workers. May estimate, requisition, and inspect materials. May confer with other supervisors to coordinate activities of individual departments or to resolve grievances.

Tool & Die Shop Supervisor

Supervises activities of workers engaged in production and repair of metalworking dies, jigs and fixtures, gauges, and cutting tools, applying knowledge of machining and tool and die construction. : Oversees or performs the following duties: Reads blueprint or job order for product specifications, such as dimensions and tolerances, and tooling instructions, such as feed rate, cutting speed, depth of cut, fixture, and cutting tools to be used. Installs and adjusts holding device and fastens specified cutting and shaping tools in position to enable operator to produce finished work piece to specifications, using hand tools, such as wrenches, screwdrivers, and pliers. Selects and sets speed and feed of machine according to type of operation and specified material and finish. Starts machine to obtain first-run work piece and verifies dimensional tolerances, using micrometers, gauges, and templates. Changes worn cutting tools and adjusts operation of machine, such as cutting speed, feed rate, or depth of cut, when required.

Tool & Equipment Rental Clerk

Rents tools and equipment to customers: suggests tools or equipment, based on work to be done. Prepares rental form and quotes rental rates to customer. Starts power equipment to ensure performance prior to issuance to customer. Computes rental fee based on hourly or daily rate. Cleans, lubricates, and adjusts power tools and equipment. May drive truck or use handtruck to deliver tools or equipment to customer.

Pneumatic Tool Repairer

Repairs pneumatic tools and air motors, such as pneumatic hammers, chisels, and reamers, using mechanic's tools. : Starts motor or tool and listens to sound to locate cause of trouble. Disassembles motor and repairs or replaces defective gears, pistons, connecting rods, and other parts, using taps, files, reamers, wrenches, and other hand tools.

Tool Designer

Designs tools, such as broaches, milling-machine cutters, and drills, and related jigs, dies, fixtures, etc. Combines artistic talent with research on tool use, customer needs, marketing, materials, and production methods to create the most functional and appealing design that will be competitive with others in the marketplace. Typically requires a bachelor's degree and knowledge of computer-aided design. Excludes supervisory positions.: Studies specifications, engineering blueprints, tool orders, and shop data and confers with engineering and shop personnel to resolve design problems related to material characteristics, dimensional tolerances, service requirements, manufacturing procedures, and cost. Applies algebraic and geometric formulas and standard tool engineering data to develop tool configuration. Selects standard items, such as bushings and tool bits, to incorporate into tool design. Draws preliminary sketches and prepares layout and detail drawings, using standard drafting tools and equipment or computer-assisted design/drafting equipment and software. Modifies tool designs according to trial or production service data to improve tool life or performance.

Tool & Die Maker

Analyzes specifications, lays out metal stock, sets up and operates machine tools, and fits and assembles parts to fabricate and repair metalworking dies, cutting tools, jigs and fixtures, gauges, and machinists' hand tools, applying knowledge of tool and die design and construction, shop mathematics, metal properties, and layout, machining, and assembly procedures. : Studies specifications, such as blueprints, sketches, models, or descriptions, and visualizes product to determine materials required and machines to be used to fabricate parts. Computes dimensions, plans layout, and determines assembly method and sequence of operations. Measures, marks, and scribes metal stock for machining. Sets up and operates machine tools, such as lathes, milling machines, shapers, and grinders, to machine parts, and verifies conformance of machined parts to specifications. Lifts machined parts manually or using hoist, and positions and secures parts on surface plate or worktable, using devices, such as vises, V-blocks, and angle plates. Smoothes flat and contoured surfaces, using scrapers, abrasive stones, and power grinders, and fits and assembles parts together and into assemblies and mechanisms, using hand tools. Verifies dimensions, alignments, and clearances, using measuring instruments, such as dial indicators, gauge blocks, thickness gauges, and micrometers. Heat-treats tools or parts. May connect wiring and hydraulic lines to install electrical and hydraulic components. May examine standard or previously used dies, tools, and jigs and fixtures, and recommend design modifications regarding construction and function of part. May develop specifications from general descriptions for specialty tools and draw or sketch design of product. May specialize in repair work.

Drafter Tool Design

Drafts detailed drawing plans for manufacture of tools, usually following designs and specifications indicated by tool designer. Performs other duties as described under drafter.

Tool Crib Attendant

Receives, stores, and issues hand tools, machine tools, dies, materials, equipment, and other items. Issues tools, equipment, and other items to workers and maintains records of items issued and returned. Receives, unpacks, and stores incoming tools and equipment, and requisitions stock to replenish inventory.: Locates lost or misplaced tools and equipment. Prepares periodic inventory or maintains perpetual inventory of tools and equipment. Inspects and measures tools and equipment for defects and wear, visually or using micrometer, and reports damage or wear to supervisors. Repairs, services, and lubricates tools and equipment. May deliver tools or equipment to workers. May mark and identify tools and equipment.

Tool Design Checker

Examines drawings prepared by designer for inaccuracies of detail, and evaluates overall design for fit, form, and function, utilizing knowledge of engineering principles, design methods, and manufacturing processes. Requires sufficient experience in design so as to be capable of verifying accuracy of work of other designers. Requires well-developed drafting and mechanical drawing skills, and a knowledge of computer-assisted drafting (CAD) equipment and software.: Measures drawing dimensions, and compares figures with dimensions on original layout, specifications, or sample part to verify that measurements conform to scale. Marks verified or out-of-scale dimensions on drawings. Inspects lines and figures on drawings for clarity. Evaluates overall design for functionality, conformance to drawing standards and design specifications, and manufacturing feasibility. Reviews material requirements for standardization and conformance to industry specification manuals. Discusses design, manufacturing, and related issues with engineering, production, or other personnel. Approves or rejects design. May operate computer to examine and evaluate computer-generated tool designs.

Tool Design Engineer

Conducts analytical studies on engineering proposals to develop designs for tools utilizing and applying engineering principals, research data, and proposed specifications. Analyzes engineering proposals, process requirements, and related technical data pertaining to design to determine feasibility of proposal. Typically requires an engineering degree in field of specialty. Excludes paraprofessional positions.: Uses computer-assisted engineering software and equipment. Analyzes specifications and performance requirements to determine designs which can be produced by existing manufacturing or processing facilities and methods. Analyzes engineering proposals, process requirements, and related technical data pertaining to tool design. Determines feasibility of designing tools or modifying existing tools considering costs, time limitations, company planning, and other technical and economic factors. Confers with research personnel to clarify or resolve problems and develops design. Prepares or directs preparations of detailed drawings and schematics. Directs and coordinates manufacturing of prototype. Plans and develops experimental test programs. Prevents or eliminates defects in new or existing products. Analyzes test data and reports to determine if design meets functional and performance specifications. Confers with research and other engineering personnel and prepares design modifications as required. Evaluates engineering test results for possible application to development of systems or other uses. Studies engineering and technical publications to keep abreast of technological changes and developments in industry.



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