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Machine Shop Machine Setter

Sets up and adjusts machine tools, such as lathes, milling machines, boring machines, drills and punch presses, grinders, gear hobbers, and plastic molding machines for other workers, such as production-machine tenders, according to specifications and tooling instructions, applying knowledge of machining methods: reads blueprint or job order for product specifications, such as dimensions and tolerances, and tooling instructions, such as feed rate, cutting speed, depth of cut, fixtures, and cutting tools to be used. Installs and adjusts holding device and fastens specified cutting and shaping tools in position to enable operator to produce finished workpiece to specifications, using handtools, such as wrenches, screwdrivers, and pliers. Selects and sets speed and feed of machine according to type of operation and specified material and finish. Starts machine to obtain first-run workpiece and verifies dimensional tolerances, using micrometers, gauges, and templates. Changes worn cutting tools and adjusts operation of machine, such as cutting speed, feed rate, or depth of cut, when required. May replace parts on machines, such as bearings, filters, wiring, and switches, using handtools. May instruct operators or other workers in machine setup and operation. May set up machines and equipment other than machine tools, such as welding machine and flame cutting equipment.

Grinder Setup Operator

Sets up and operates grinding machines to grind threads on metal objects, such as screws, bolts, and micrometer spindles, and to grind internal and external surfaces of metal workpieces to specifications, following tooling instructions, standard charts, blueprints, and job orders, applying knowledge of grinding procedures: reads blueprint and job order for product specifications, such as dimensions, tolerances, and number of parts to be ground, and tooling instructions, such as grinding speeds, feed rates, holding fixtures, and grinding wheel to be used. Mounts wheel on spindle, using wrenches. Dresses wheel to specifications, using dressing device. Sets machine controls to specified grinding speeds, feed rates, and angle of wheel. Positions and tightens cams and stops to control depth of cut and length of stroke. Lifts and positions workpiece, manually or using hoist, and secures workpiece on faceplate or magnetic chuck, in fixture or chuck, or directly to machine table. Starts machine and activates controls to feed wheel against workpiece or vice versa, or engages automatic feeding device. Verifies dimensions of finished workpiece for conformance to specifications, using measuring instruments, such as micrometers, calipers, preset gauges, load test equipment, thread measuring wires, and thread gauges. Changes worn grinding wheel, using wrenches. May place workpiece in hopper or fixture of automatic feeding device. May grind nonmetallic materials. May be required to have experience with custom or production work or with specific type of machine, material, product, or.

Abrasive Grinder

Tends machine that faces and grinds specified radii on abrasives: sets machine guides to regulate angle of feed of abrasive to grinder. Places abrasive in fixture and manually feeds abrasive to grinding wheel, or starts machine that automatically feeds abrasive against grinder. Inspects abrasives for conformance to specifications, using fixed gauge and micrometer.

Coffee Grinder

Tends machines that grind coffee beans to specified fineness: pulls lever or adjusts control to regulate flow of coffee beans into grinding machines. Starts machines and turns dials or moves levers to adjust grinding rollers. May control conveyors that carry ground coffee to storage bins.

Supervisor Proof Machine Operator

Supervises and coordinates activities of individuals engaged in operating machines to encode, add, cancel, scan, photocopy, and sort checks, drafts, and money orders for collection, and to prove records of transactions. : Locates check copies and proof records to answer inquiries from staff or customers. Prepares journal voucher to correct account when error is found. Requests equipment maintenance and repair from vendors. Participates in work of subordinates. May compile check processing cost information for management use in determining service fees. May supervise retention and retrieval of microfilmed checks.

Operator Hoisting Machine

Operates compressed air, diesel, electric, gasoline, or steam drum hoists to control movement of cableways, cages, derricks, draglines, loaders, railcars, or skips to move workers and materials for construction, logging, mining, sawmill, and other industrial operations.: Starts hoist engine and moves hand and foot levers to wind or unwind cable on drum. Moves brake lever and throttle to stop, start, and regulate speed of drum in response to hand, bell, telephone, loud speaker, or whistle signals or by observing dial indicator or marks on cable. May fire boiler on steam hoist. May operate hoist with more than one drum. May repair, maintain, and adjust equipment.

Tankage Grinder Operator

Tends equipment, such as cooking tanks, expellers or presses, driers, grinders, auxiliary pumps, and conveyors, to render and process offal for use as plant and animal foods, performing any combination of following tasks: opens valves and starts pumps and conveyors to move materials through rendering process. Observes temperature gauges and rate of flow and condition of materials passing through cookers, expellers, and grinders, and adjusts valves and rate of flow. Shovels or dumps guts, bones, and other inedible or condemned parts of slaughtered animals into chute leading to grinder and cooking tanks. Drains oil from surface of cooked offal and opens tank discharge to drop cooked material into trough leading to expellers. Starts grinding and screening equipment to pulverize and sift tankage, cracklings, and cooked blood for sacking. Hangs sack on discharge hopper of screening equipment and opens gate to discharge specified amount of material into sack. Ties or sews mouth of sack. May be known according to specific work performed as cooker and presser; crackling-press operator; oil-expeller; press operator; tallow pumper; tankage-grinder operator; tank charger.

Grinder Machine Setter

Sets up metal-grinding machines, such as external, internal, surface, and centerless grinders, for grinder operators, production, according to specifications, tooling instructions, standard charts, and knowledge of grinding procedures, and operates machine to grind first-run workpiece: reads from blueprint and job order product specifications for dimensions, tolerances, and number of parts to be ground and tooling instructions, such as speeds, feed rates, holding fixtures, and grinding wheels to be used. Mounts grinding wheels on spindles with wrenches. Dresses wheels to specifications, using dressing devices. Moves controls to set specified grinding speeds, feed rates, and angle of grinding wheel to workpiece or vice versa. Positions and tightens cams to control depth of cut and length of stroke. Lifts and positions workpieces manually or with hoist, and secures them on machine tables, faceplates, or magnetic chucks, in chuck jaws, or between centers, using wrenches and clamps. Starts machine, moves controls to adjust machine settings, and observes operation. Verifies first-run products for conformance to specifications, using such measuring instruments as micrometers, calipers, and preset gauges. May feed machine by hand. May direct flow of coolant over cutting area. May measure workpiece prior to grinding to determine amount of material to be removed. May be required to have experience with particular material, product, or precision level, or machine of particular size, type, or trade name.

Grinder Operator Tool

Sets up and operates variety of grinding machines, such as external, internal, and surface grinders, to grind metal workpieces, such as machine parts, dies, or tools, according to knowledge of grinding procedures: studies blueprint or layout on workpiece to visualize grinding to be done, and plans sequence of operations. Selects grinding wheel, applying knowledge of abrasives and metal properties, and secures it on spindle, using wrench. Dresses wheel with dressing device. Lifts workpiece manually or with hoist, and positions and secures workpiece to holding device, using wrenches and clamps. Selects feed rates, grinding speeds, depth of cuts, and grinding wheel of size, shape, and grade for each operation, applying knowledge of metal properties, abrasives, product specifications, and shop mathematics. Positions and tightens stops to limit travel of workpieces or grinding wheel. Moves controls to position wheel and workpiece in relation to each other, and to set feed, speed, and depth of cut. Starts machine, turns handwheel to feed grinding wheel to workpiece or vice versa, and engages power feeding device. Turns valve handle and directs flow of coolant against wheel and workpiece. Observes operation and adjusts position and action of wheel and workpiece. Verifies dimensions of ground workpieces for conformance to specifications, using measuring instruments, such as templates, micrometers, dial indicators, and gauge blocks. Works to tolerances of plus or minus 0.0001 inch. May measure, mark, and scribe workpiece to lay it out for grinding lay-out worker.

Refractory Grinder Operator

Operates machines to cut and grind refractory clay blocks to specified dimensions: measures and scribes cutting lines on block, using ruler and scribe. Lifts block onto bed on cutoff grinder and secures block to bed with holding attachment, using handtools. Turns handwheels to position block under cutting blade. Starts machines that cut block along scribed lines and grind it to specified dimensions. Shapes unmachinable blocks, using chisels, hammers, and hand stones.



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