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Bonded Structures Repairer

Repairs aircraft and space vehicle bonded structures according to blueprints and specifications, using handtools, power tools, and equipment: reads inspection reports, rework instructions, and blueprints to determine type of repair, tools required, and to plan sequence of operations. Positions and secures bonded structure in fixture or bonding form, or attaches fixture to structure, using clamps and handtools. Examines structure to determine location, nature, and extent of defect or damage. Spreads plastic film over area to be repaired to prevent damage to surrounding area. Drills holes in structure to gain access to internal defect or damage. Scribes around repair area and cuts out defective or damaged section, using power tools and equipment. Laminates variety of metallic and nonmetallic materials, such as aluminum, fiberglass, plastic, and honeycomb, to fabricate replacement section. Trims and shapes replacement section to specified size, using handtools and power tools. Injects adhesive into cutout areas, using injection gun. Fits replacement section into cutout area and secures section in place, using adhesive tape and tack iron. Cures bonded structure, using portable or stationary curing equipment. Cleans, strips, primes, and sands structural surfaces and materials prior to bonding.

Fabrication & Structures Development Mechanic

Lays out, fabricates, and assembles developmental or experimental structural and mechanical parts and assemblies, and installs parts and assemblies in prototype aircraft or spacecraft, following engineering information, using precision instruments, handtools, power tools, and shop equipment: reads and interprets blueprints, sketches, loft information, and related engineering data to plan sequence of operations and methods for fabricating, assembling, and installing parts and assemblies. Lays out radii, angle, and dimensions of parts on assorted materials, using precision measuring and marking instruments, such as gauges, calipers, scale, and scriber, applying trigonometric calculations to solve layout problems. Sets up and operates shop equipment, such as bandsaw, lathe, table saw, drill press, shear, and brake, to shape and form parts. Verifies dimensions of parts, using precision measuring instruments. Drills, countersinks, and reams holes in parts and assemblies for bolts, rivets, and other fasteners, using power tools. Aligns and joins structural assemblies, using transit, sight level, handtools, power tools, clamps, and fasteners. Installs experimental parts and assemblies in prototype structure to verify accuracy of layout and assembly. Tests functional performance of installed parts. Confers with engineers to resolve fabrication and installation problems. May fabricate or modify tooling, such as jigs, fixtures, templates, and form blocks. May fabricate and assemble reduced-scale mockups of parts and assemblies. May be designated by type of part or assembly developed.

Press Operator Heavy-Duty

Sets up and operates heavy-duty power press to bend, form, stretch, and straighten metal plates, metal extrusions, formed sheet metal, structural shapes, forgings, and weldments as specified by blueprints, layout, and templates. : Plans sequence of operations, applying knowledge of physical properties of metal. Measures and sights along work piece, using tape, rule, straightedge, and transit, to mark reference lines. Selects and positions flat, V-block, radius, or special purpose die sets into ram and bed of machine, using jib or crane. Aligns and bolts dies to ram and bed of machine, using gauges, templates, feelers, shims, and wrenches. Turns handwheel or levers to set depth and pressure of ram stroke. Preheats work piece in furnace, using hand torch. Lifts and positions work piece between dies of machine, using jib or crane and sledge. Starts machine to lower ram that bends or straightens work piece between dies. Repositions work piece and changes dies when making multiple or successive passes. Hand forms or finishes work piece, using hand sledge and anvil. Grinds out burrs and sharp edges, using portable grinder. Inspects and marks job number on finished work piece. May bend or straighten cold metal. May set dies to punch and blank heavy metal. May operate horizontal power press to bend or straighten long pieces of bar stock or structural shapes. May operate press equipped with two or more rams to bend angles or flanges or bend to radius by successive passes; or operate multiple acting hydraulic press to perform deep progressive and reverse draw operations of sheet metal.

Equipment Operator Heavy

Operates several types of power construction equipment, such as compressors, pumps, hoists, derricks, cranes, shovels, tractors, scrapers, or motor graders, to excavate, move, and grade earth, erect structural and reinforcing steel, and pour concrete or other hard surface paving materials. : Turns valves to control air and water output of compressors and pumps. Adjusts handwheels and depresses pedals to drive machines and control attachments, such as blades, buckets, scrapers, and swing booms. Repairs and maintains equipment. May operate machinery on sales lot or customer's property to demonstrate salable features of construction equipment.

Heavy Equipment Operator

Clay Structure Builder & Servicer

Builds and replaces clay structures that control flow and temperature of molten glass in melting tanks and drawing kilns: bolts sections of specified wooden mold together, using wrench, and lines assembled mold with paper to prevent adherence of clay to wooden mold. Dumps and tamps clay in mold, using tamping tool. Disassembles mold and covers clay structure with damp burlap to prevent rapid drying. Cuts, chips, and smooths molded clay to form such structures as floaters, shutoff bars, drawbars, and l-blocks, using square, rule, and handtools. Transfers clay structures to curing ovens, melting tanks, and drawing kilns, using electric forklift truck. Installs clay structure replacements in melting tanks and drawing kilns, using chain hoists and handtools. Cleans out openings of melting tanks, using airhose. May mix clay for structures.

Canal Structure Operator

Controls machinery to open and close locks and dams on canal: observes gauges and turns valves to increase or decrease water level in lock. Observes positions of vessels and tie-up of mooring lines in lock to ensure optimum utilization of lock space and prevent vessel damage. Logs data, such as water levels, weather conditions, and type, number, and destination of vessels. Starts motors to open gates and sections of dams for passage of vessels. Turns on navigation lights and traffic signals along canal. Cleans, oils, and makes minor repairs to equipment. Collects lock slips (vessel identifications slips) from vessel operators and submits slips to supervisor. Ties or slips line-eyes over bitts on lock deck to secure vessels. May direct activities of workers engaged in mooring vessels in lock.

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