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Controls Technician

Apply electrical and electronic theory and related knowledge, usually under the direction of engineering staff, to design, build, repair, calibrate, and modify electrical components, circuitry, controls, and machinery for subsequent evaluation and use by engineering staff in making engineering design decisions. Exclude 'Broadcast Technicians' (27-4012).

Controls Designer

Designs and drafts systems of electrical, hydraulic, and pneumatic controls for machines and equipment, applying knowledge of electricity, electronics, hydraulics, and pneumatics. Designs and drafts components of electrical, electronic, hydraulic, pneumatic, and lubrication devices, and other related equipment applying knowledge of electrical engineering and drafting. A bachelor's degree is required for most positions; however, some companies may accept equivalent education and experience combined. Requires knowledge of computer-aided design and its use as a design tool. Excludes supervisory positions.: Discusses project with supervisor and engineering department to review functions of machines and equipment. Diagrams logic system for functions such as sequence and timing control. Designs and drafts diagrams of cable connection for robots, robot end-of-arm tool, robot controller, and other machines. Illustrates and describes installation and maintenance details, such as where bearings should be lubricated, types of lubrication, and which parts are lubricated automatically and manually. Reviews schematics with customer's representatives to answer questions during installation of robot systems. Observes gauges during trial run of programmed machine and equipment operation to verify that electrical signals in system conform to specifications. May confer with assembler and wirer to resolve problems regarding building of controls systems. May design controls for energy conversion or other industrial plant monitoring systems.

Technician Controls

Develops design modifications and provides technical assistance to workers engaged in installation, modification, and repair of gas compressor station controls and instruments: tours compressor station and inspects or tests station control apparatus, using standard test equipment and handtools. Confers with superintendent to determine operational problems and efficiency of automatic control systems. Analyzes operational problems and develops modifications in design to improve efficiency. Trains workers and provides technical assistance in installation, maintenance, and repair techniques. Confers with manufacturers' representatives and submits proposed design modifications to improve efficiency of compressor station controls and instrumentation.

Tester Motors & Controls

Tests endurance and performance of electric motors and electrical-control components, such as motor reversers, cam and unit switches, shunt contactors, and magnet valve adapters under simulated operating conditions, in laboratory or production areas, following specified procedures, using testing equipment: positions motors or parts, such as switches, contacts, and magnetic cores on test rack, and connects leads to power source and test panels. Pulls switch to start equipment and regulates controls for prescribed timing, speeds, and voltages. Turns off lamps and moves rheostat controls of generators to adjust load resistance. Observes and adjusts measuring instruments, such as ammeters and voltmeters, in prescribed sequence, to measure electrical characteristics, such as blow-out, drop-out, pick-up, resistance, electrical stress, and iron content of cores. Examines parts for mechanical defects or failures. Records test data. May replace worn brushes on power supply generator. May be known according to item tested as transformer tester.

Controls Development Mechanic

Lays out, fabricates, and assembles developmental or experimental structural and mechanical parts and assemblies, and installs parts and assemblies in prototype aircraft or spacecraft, following engineering information, using precision instruments, handtools, power tools, and shop equipment: reads and interprets blueprints, sketches, loft information, and related engineering data to plan sequence of operations and methods for fabricating, assembling, and installing parts and assemblies. Lays out radii, angle, and dimensions of parts on assorted materials, using precision measuring and marking instruments, such as gauges, calipers, scale, and scriber, applying trigonometric calculations to solve layout problems. Sets up and operates shop equipment, such as bandsaw, lathe, table saw, drill press, shear, and brake, to shape and form parts. Verifies dimensions of parts, using precision measuring instruments. Drills, countersinks, and reams holes in parts and assemblies for bolts, rivets, and other fasteners, using power tools. Aligns and joins structural assemblies, using transit, sight level, handtools, power tools, clamps, and fasteners. Installs experimental parts and assemblies in prototype structure to verify accuracy of layout and assembly. Tests functional performance of installed parts. Confers with engineers to resolve fabrication and installation problems. May fabricate or modify tooling, such as jigs, fixtures, templates, and form blocks. May fabricate and assemble reduced-scale mockups of parts and assemblies. May be designated by type of part or assembly developed.

Controls Project Engineer

Designer Controls

Aircraft Mechanic Rigging & Controls

Assembles and installs rigging and control assemblies and systems that actuate aircraft structures, such as rudder, elevator, canopy, and wing surfaces, according to specifications, using handtools, power tools, and equipment: reads and interprets blueprints, production illustrations, and other specifications to determine location, identity, and relationship of parts. Assembles, hangs, connects, and installs rigging and control assemblies and systems, including cables, cylinders, components of ailerons and flaps, pulleys, mountings, and brackets, working from established station lines and index points, using templates, jigs, fixtures, handtools, and power tools. Sets, adjusts, and synchronizes rigging and control system components to established tolerances and requirements. Verifies specified tension of cables, using tensionmeter. Operates rigging and control systems to determine functional performance, and reworks or adjusts system components accordingly. May install mechanical linkages and actuators.

Project Controls Engineer

Develops and implements standard cost and schedule programs, processes, and practices on specific projects. Develops the overall status reporting on the financial aspects and the schedules associated with these projects. Utilizes knowledge of scope coordination and analysis, work package review, project schedule development, cost engineering, critical path analysis, contractor coordination and management, accountancy principals, practices, and concepts, integrated cost and scheduling, budget development, cost accounting and forecasting, variance analysis, performance reporting, contingency planning, root cause analysis, and contract commercial provisions and interpretations.: Performs routine aspects of assigned projects following established procedures. Maintains familiarity with techniques, procedures, methods, and the nature of the applicable engineering system. Maintains project ledgers showing budget line items, commitments, expenditures, and forecasts. Ensures that cost data is entered correctly and consistently into the cost systems. Identifies trends and deviations in cost performance against budget alerting Project Management to potential problem areas. Ensures the integrity of the project budget through approved scope changes, fiscal changes, and contingency reallocations. Verifies invoices and their correct holdback, coding, and allocation. Verifies overhead charges and their distribution. Prepares project forecasts, cost projections, cost tracking graphs, and cash flow forecasts as required by Project Management. Issues project cost reports including forecast final costs and variances. Flags significant projected overruns or underruns. Ensures final payments of hold back on all contracts and closing of accounts upon project completion.

Network Control Technician

Monitors data and/or voice communications network to ensure that network is available to all system users, and resolves data and/or voice communications problems. Checks network frequently to be sure it is operating correctly, and receives telephone calls from users with data and/or voice communications problems, such as failure of data to be transmitted to another location.: Monitors modems and display screen of terminal to computer to detect error messages that signal malfunction in communications software or hardware. Reviews procedures users followed to determine if specified steps were taken. Explains user procedures necessary to transmit data. Enters diagnostic commands into computer to determine nature of problem, and reads codes on screen to diagnose problem. Attaches diagnostic equipment to phone line to learn if line meets specification. Reads technical reference manuals for communications hardware and software to learn cause of problem. Instructs user to enter specified commands into computer to resolve problem. Calls service technician for service when problem cannot be resolved. Enters operating commands into computer to restart program. Records number of daily data and/or voice communications transactions and number of problems and actions taken. Updates documentation to record new equipment installed, new sites, and changes to computer configurations. May inspect communications wires and cables. May train staff and users to use equipment. May coordinate installation of or install communications lines.

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